Reduce collision risks and improve operational safety
In open-pit mining, safety is a constant challenge. Collisions between haul trucks and auxiliary vehicles pose a significant risk due to limited visibility, lack of real-time communication, and difficult terrain conditions. These incidents not only endanger the lives of operators but also result in high repair costs, downtime, and regulatory penalties.
Torsa’s collision avoidance system provides an advanced solution based on 3D LiDAR, AI-powered cameras, and high-precision GNSS with RTK, capable of detecting vehicles, pedestrians, and obstacles without the need for tags. With continuous environmental monitoring and real-time visual and audio alerts, our system ensures safer and more efficient mining operations. It also integrates with fleet management systems to optimise both safety and productivity.
Key benefits of Torsa’s Collision Avoidance System
Operational safety and peace of mind
- Real-time risk detection: thanks to 3D LiDAR technology and AI cameras, the system detects vehicles, people, and objects without the need for tags, reducing blind spots and delivering instant alerts.
- Compliance with safety protocols: the system automatically logs each incident with detailed information on location, operator and environmental conditions, facilitating audits and ensuring regulatory compliance.
- Reduced distractions and fatigue: Torsa’s predictive algorithms identify behavioural patterns and issue proactive alerts in the event of fatigue or operator distraction.
Savings and profitability
- Reduced repair costs and downtime: minimises equipment damage and increases vehicle availability.
- Optimised loading zones and parking areas: communication between machines allows for better coordination in critical operations, preventing delays and boosting productivity.
- Extended equipment lifespan: by reducing incidents and harsh braking, mechanical components are preserved for longer.
Intelligence and data-driven decision making
- Informed decision-making: the .torsacloud platform offers custom dashboards with key data analytics to improve safety and operational efficiency.
- Integration with fleet and safety management systems: compatible with fatigue monitoring and other mining technologies to deliver a comprehensive view of operations.
- Heatmap generation of alerts: enables identification of traffic patterns to improve route planning and vehicle flow.
- Custom KPI reports and analysis: supervisors can review safety metrics and take proactive measures based on real-time insights.
How we do it?
Our system is equipped with cutting-edge technologies that provide unmatched protection in mining environments. These include:
3D LIDAR
This technology creates a centimetre-precision 3D map of the surroundings. It detects vehicles, mine faces, berms, rocks and other large objects, delivering key data to prevent collisions.
Artificial intelligence cameras
AI cameras continuously analyse the operational environment and automatically detect risk patterns. This component reduces blind spots and enhances response time in critical situations.
High-precision GNSS (with RTK)
GNSS enables the system to pinpoint the exact position of vehicles, even in challenging terrain. It is crucial for generating “detection tunnels” at haul road crossings and other high-risk areas.
Compliant with international safety standards
Torsa’s collision avoidance system is designed to comply with EMESRT Levels 7, 8 and 9, in line with the requirements of the ICMM’s ICSV programme. Torsa is also ISO 21815 certified, ensuring full interoperability with major heavy equipment OEMs.
EMESRT Level 9: maximum active safety
Level 9 enables the system to take automatic control of the machinery in critical situations to prevent collisions. This includes speed reduction or brake activation on ramps, road crossings, or haul areas with excessive speed. These proactive actions protect both the operators and the assets.
Predictive algorithms and elimination of false positives
Torsa has developed an advanced algorithm that analyses multiple parameters in real time—such as speed, direction, slope, altitude, and point clouds detected by 3D LiDAR. This predictive approach minimises false alarms and ensures that action is only taken in response to real risks.
One example is road intersection monitoring: the system draws a “detection tunnel” ahead of the truck to identify potential hazards and trigger the appropriate preventive actions. This anticipatory response is key to preventing accidents.
Proven results in the mining industry
A leading copper mine in South America implemented Torsa’s collision avoidance system and achieved a 30% reduction in collision incidents. This translated into millions in savings on repair costs and improved operational continuity—consolidating a safer and more efficient work environment.
A leading copper mine in South America implemented Torsa’s collision avoidance system and achieved a 30% reduction in collision incidents. This translated into millions in savings on repair costs and improved operational continuity—consolidating a safer and more efficient work environment.
Discover how Torsa’s collision avoidance system can enhance safety and operational performance in your mine. Contact us today for a personalised demo.
